BATTERY HiTESTER 3561

Battery Tester for High-Speed Production Line Testing of Small Battery Packs for Mobile Devices

Hioki benchtop battery testers support simultaneous high-speed measurement of internal resistance and battery voltage for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications. The 3561 is a wide range 300 mΩ to 3Ω/20V DC battery internal resistance tester for high-speed production line testing of small secondary batteries.

Hioki 3561 Battery HiTester Introductory Video

Key Features

  • High-speed testing for production lines of small battery packs for mobile and portable communications devices
  • Measure internal resistance and battery voltage
  • For process control such as in high-speed automated assembly lines (*1)
  • *1:The comparison threshold values depend on the battery manufacturer, type, and capacity, and these must be established by the user

Model No. (Order Code)

3561
3561-01 Built in GP-IB interface
Note: Measurement leads are not included. Purchase the appropriate lead option for your application separately. The male (system side) of the EXT I/O connector is also available. Please contact your authorized Hioki distributor or reseller.

Ideal for a diverse array of battery products and testing needs

• Small battery packs for mobile and portable communications devices
• High-speed production line testing of small cells
• High-speed 10ms inspection in the 300mΩ and 3Ω ranges
• Improve inspection efficiency during mass production of compact cells

High-speed interfaces fully prepared for automatic production lines

The fastest 10 ms measurement data can be transferred via the standard RS-232C interface at up to 38,400 bps. (3561-01 includes a GP-IB interface.)

Use the interfaces to control triggering, measurement configuration loading, and zero adjustment from an external source. Output signals provide comparator results, end-of-measurement events, and measurement error information.

Basic specifications

Accuracy guaranteed: 1 year, Accuracy guarantee period after adjustment made by Hioki: 1 year
Max. applied measurement voltage ±22 V DC
±60 V DC maximum rated voltage above ground
Resistance measurement ranges 300 mΩ (max. display 310.00 mΩ, resolution 10 μΩ) to 3 Ω (max. display 3.1000 Ω, resolution 100 μΩ), 2 ranges
Accuracy: ±0.5 % rdg. ±5 dgt. (Add ±3 dgt. for EX.FAST, or ±2 dgt. for FAST and MEDIUM)
Testing source frequency: 1 kHz ±0.2 Hz, testing current: 10 mA (300 mΩ range), 1 mA (3 Ω range)
Open terminal Voltage: 7 V peak
Voltage measurement ranges DC 20 V, resolution 0.1 mV, Accuracy: ±0.01 % rdg. ±3 dgt. (Add ±3 dgt. for EX.FAST, or ±2 dgt. for FAST and MEDIUM)
Display 31000 full digits (resistance), 199999 full digits (voltage), LED
Sampling rate Four steps, 4 ms (Extra-FAST), 12 ms (FAST), 35 ms (Medium), 150 ms (Slow)
(Typ., sampling time depends on supply frequency settings and function.)
Measurement time Response time + sampling rate, approx. 3 ms for measurements
(Response time depends on reference values and the measurement object.)
Comparator functions Judgment result: Hi/IN/Lo (resistance and voltage judged independently)
Setting: Upper and lower limit, Deviation (%) from reference value
Logical ANDed result: PASS/FAIL, calculates the logical AND of resistance and voltage judgment results.
Result display, beeper, or external I/O output, Open-collector (35 V, 50 mA DC max.)
Interfaces External I/O, RS-232C, Printer (RS-232C), GP-IB (-01 suffix models only)
Power supply 100 to 240 V AC, 50/60 Hz, 30 VA max.
Dimensions and mass 215 mm (8.46 in) W × 80 mm (3.15 in) H × 295 mm (11.61 in) D, 2.4 kg (84.7 oz)
Accessories Instruction manual × 1, Power cord × 1

Measurement Leads B (for measuring batteries up to 60 V) (1)

1.8 mm dia. single-axis type for measuring small electrodes

About probe length
A: From junction to probe
B: Probe part
L: Whole length

Measurement Leads B (for measuring batteries up to 60 V) (1)

0.2 mm parallel pyramid-type pins for measuring at thru holes and sub-millimeter objects

About probe length
A: From junction to probe
B: Probe part
L: Whole length

Measurement Leads C (for measuring batteries up to 60 V) (3)

About probe length
A: From junction to probe
B: Probe part
L: Whole length

Measurement Leads D (for measuring batteries up to 60 V, for the 3561 only) (2)

PC communication (2)