BATTERY HiTESTER BT3562
3 mΩ to 3000 Ω/60V DC Battery Testers for Production Line Testing of Battery Packs and Modules
Hioki benchtop battery testers support simultaneous high-speed measurement of internal resistance and battery voltage for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications. The BT3562 can measure the voltage and resistance of coin-size to large-cell batteries up to 60V almost simultaneously due to their quick response time.
BT3562 Battery HiTester Introductory Video
Key Features
- Measure the voltage of battery packs up to 60 V
- Measure from 0 V DC to ±60 V DC (minimum resolution 10 μV)
- Measure from 0 Ω to 3.1 kΩ (minimum resolution 0.1 μΩ)
- Large (low-resistance) cell testing
- Production line testing of high-voltage battery packs and battery modules
- Choice of PC interfaces for full remote operation
Note: The comparison threshold values depend on the battery manufacturer, type, and capacity, and these must be established by the user.
Model No. (Order Code)
BT3562 | Discontinued |
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BT3562-01 | Built in GP-IB and analog output |
Ideal for a diverse array of battery products and testing needs
• General battery pack testing
• Battery module testing
• Large (low-resistance) cell testing
• High-speed mass production testing of coin batteries
• Fuel cell stack measurements
• Battery research and development measurement applications
High-speed interfaces fully prepared for automatic production lines
The fastest 10 ms measurement data can be transferred via the standard RS-232C interface at up to 38,400 bps. (BT3562-01 includes a GP-IB interface.)
Use the interfaces to control triggering, measurement configuration loading, and zero adjustment from an external source. Output signals provide comparator results, end-of-measurement events, and measurement error information.
The De Facto Standard of Battery Testers
The HIOKI BT356x series
These highly advanced battery testers are best suited for shipping and acceptance inspections of cells and battery packs. They simultaneously measure internal resistance and the battery’s open-circuit voltage (OCV).
Since the AC-IR measurement method is used, the measurement time is shortened. In addition, highly repeatable results are attained with this method. These testers have a highly accurate 3 mΩ range, allowing for a resistance measurement of battery tab welding and bus bars. All of this combines for the best choice in battery testers.
High input voltage applications The input high voltage (1,000 V) model, BT3564, can measure the total resistance of the battery whole pack at once.
*Watch with the video subtitles on, to see detailed descriptions.
Basic specifications
Max. applied measurement voltage | ± 60 V DC rated input voltage ± 70 V DC Max. rated voltage to earth |
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Resistance measurement ranges | 3 mΩ (Max. display 3.1000 mΩ, resolution 0.1 μΩ) to 3000 Ω (Max. display 3100.0 Ω, resolution 100 mΩ), 7 ranges Accuracy: 30 mΩ to 3000 Ω ranges, ± 0.5% rdg. ± 5 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) 3 mΩ range, ± 0.5% rdg. ± 10 dgt. (Add ± 30 dgt. for EX.FAST, or ± 10 dgt. for FAST, or ± 5 dgt. for MEDIUM) Testing source frequency: 1 kHz ± 0.2 Hz, testing current: 100 mA (3 mΩ range) to 10 μA (3000 Ω range) Open-circuit Voltage: 25 V peak (3/30 mΩ ranges), 7 V peak (300 mΩ range), 4 V peak (3 Ω to 3000 Ω ranges) |
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Voltage measurement ranges | 6 VDC (resolution 10 μV) to 60 VDC (resolution 100 μV), 2 ranges | |||||
Accuracy: ± 0.01% rdg. ± 3 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) | ||||||
Display | 31000 full digits (resistance), 600000 full digits (voltage), LED | |||||
Sampling rate | Four steps, 4 ms (Extra-FAST), 12 ms (FAST), 35 ms (Medium), 150 ms (Slow) (Typ., sampling time depends on supply frequency settings and function.) |
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Measurement time | Response time + sampling rate, approx. 10 ms for measurements (Response time depends on reference values and the measurement object.) |
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Comparator functions | Judgment result: Hi/IN/Lo (resistance and voltage judged independently) Setting: Upper and lower limit, Deviation (%) from reference value Logical ANDed result: PASS/FAIL, calculates the logical AND of resistance and voltage judgment results. Result display, beeper, or external I/O output, Open-collector (35 V, 50 mA DC max.) |
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Analog output | Measured resistance (displayed value, from 0 to 3.1 V DC, -01 suffix models only) | |||||
Interfaces | External I/O, RS-232C, Printer (RS-232C), GP-IB (-01 suffix models only) | |||||
Power supply | 100 to 240 VAC, 50/60 Hz, 30 VA max. | |||||
Dimensions and mass | 215 mm (8.46 in) W × 80 mm (3.15 in) H × 295 mm (11.61 in) D, 2.4 kg (84.7 oz) | |||||
Included accessories | Instruction manual ×1, Power cord ×1 |
Measurement leads A (3)
(for measuring high voltage batteries)
About probe length
A: From junction to probe
B: Probe part
L: Whole length
A: 300 mm (11.8 in.), B: 172 mm (6.8 in.), L: 1.4 m (4.6 ft.), 1000 V DC
A: 750 mm (29.53 in.), B: 215 mm (8.46 in.), L: 1880 mm (6.17 ft.), for high voltage battery measurements, 1000 V DC max.
To replace the tip of models Pin Type Lead 9772, L2100, L2110, L2120, and Pin Type Probe L2003 (one pin)
Measurement Leads B (for measuring batteries up to 60 V) (1)
1.8 mm dia. single-axis type for measuring small electrodes
About probe length
A: From junction to probe
B: Probe part
L: Whole length
A: 260 mm (10.24 in.), B: 140 mm (5.51 in.), L: 850 mm (2.79 ft.), 60 V DC
Measurement Leads B (for measuring batteries up to 60 V) (1)
0.2 mm parallel pyramid-type pins for measuring at thru holes and sub-millimeter objects
About probe length
A: From junction to probe
B: Probe part
L: Whole length
A: 260 mm (10.24 in.), B: 138 mm (5.43 in.), L: 850 mm (2.79 ft.), 60 V DC
Measurement Leads C (for measuring batteries up to 60 V) (3)
About probe length
A: From junction to probe
B: Probe part
L: Whole length
A: 130 mm (5.12 in.), B:84 mm (3.31 in.), L:1.1 m (3.61 ft.), 60 V DC
A: 280 mm (11.02 in.), B: 118 mm (4.65 in.), L: 1360 mm (4.46 ft.), 60 V DC
A: 300 mm (11.81 in.), B: 131 mm (5.16 in.), L: 1350 mm (53.15 in.), tip φ 28 mm (1.10 in.), 50 V DC
Zero adjustment board (1)
Can not be used for PIN TYPE LEAD 9770, 9771
For models L2120, L2100, L2110, L2020, 9465-10, 9772
PC communication (2)
2 m (6.56 ft) length
9 pin - 9 pin, cross, 1.8 m (5.91 ft) length
Compatible products (2)
Last update: June 15, 2018