BATTERY HiTESTER
BT3563
3 mΩ to 3000 Ω/300V DC Battery Testers for Production Line Testing of High Voltage Battery Packs and Modules
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Hioki benchtop battery testers support simultaneous high-speed measurement of internal resistance and battery voltage for the ever-expanding production lines of increasingly larger lithium-ion low resistance batteries, and other battery packs for high voltage applications. The BT3563 battery internal resistance tester can measure the voltage and resistance of battery modules, high voltage battery packs, fuel cell stacks and other large batteries up to 300V. Key Features • Measure high-voltage battery packs up to 300V • Production line testing of high-voltage battery packs and battery modules • Large (low-resistance) cell testing • Choice of PC interfaces for full remote operation Note: The comparison threshold values depend on the battery manufacturer, type, and capacity, and these must be established by the user.
Model No. (Order Code)
| BT3563 | Discontinued |
|---|---|
| BT3563-01 | Built in GP-IB and analog output |
Note: Measurement leads are not included. Purchase the appropriate lead option for your application separately. The male (system side) of the EXT I/O connector is also available. Please inquire with your Hioki distributor.
BT3563-01
Ideal for a diverse array of battery products and testing needs
• High-voltage battery pack testing • Battery module testing • Large (low-resistance) cell testing • High-speed mass production testing of coin batteries • Fuel cell stack measurements • Battery research and development measurement applications
High-speed interfaces fully prepared for automatic production lines
The fastest 10 ms measurement data can be transferred via the standard RS-232C interface at up to 38,400 bps. (BT3563-01 includes a GP-IB interface.) Use the interfaces to control triggering, measurement configuration loading, and zero adjustment from an external source. Output signals provide comparator results, end-of-measurement events, and measurement error information.
The De Facto Standard of Battery Testers
The HIOKI BT356x series These highly advanced battery testers are best suited for shipping and acceptance inspections of cells and battery packs. They simultaneously measure internal resistance and the battery’s open-circuit voltage (OCV). Since the AC-IR measurement method is used, the measurement time is shortened. In addition, highly repeatable results are attained with this method. These testers have a highly accurate 3 mΩ range, allowing for a resistance measurement of battery tab welding and bus bars. All of this combines for the best choice in battery testers. High input voltage applications The input high voltage (1,000 V) model, BT3564, can measure the total resistance of the battery whole pack at once. *Watch with the video subtitles on, to see detailed descriptions.
Basic specifications (Accuracy guaranteed for 1 year, Post-adjustment accuracy guaranteed for 1 year)
| Max. applied measurement voltage | ± 300 V DC rated input voltage ± 300 V DC Max. rated voltage to earth |
|---|---|
| Resistance measurement ranges | 3 mΩ (Max. display 3.1000 mΩ, resolution 0.1 μΩ) to 3000 Ω (Max. display 3100.0 Ω, resolution 100 mΩ), 7 ranges Accuracy: 30 mΩ to 3000 Ω ranges, ± 0.5% rdg. ± 5 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) 3 mΩ range, ± 0.5% rdg. ± 10 dgt. (Add ± 30 dgt. for EX.FAST, or ± 10 dgt. for FAST, or ± 5 dgt. for MEDIUM) Testing source frequency: 1 kHz ± 0.2 Hz, testing current: 100 mA (3 mΩ range) to 10 μA (3000 Ω range) Open-circuit Voltage: 25 V peak (3/30 mΩ ranges), 7 V peak (300 mΩ range), 4 V peak (3 Ω to 3000 Ω ranges) |
| Voltage measurement ranges | 6 VDC (resolution 10 μV) to 300 VDC (resolution 1 mV), 3 ranges |
| Accuracy: ± 0.01% rdg. ± 3 dgt. (Add ± 3 dgt. for EX.FAST, or ± 2 dgt. for FAST and MEDIUM) | |
| Display | 31000 full digits (resistance), 600000 full digits (voltage), LED |
| Sampling rate | Four steps, 4 ms (Extra-FAST), 12 ms (FAST), 35 ms (Medium), 150 ms (Slow) (Typ., sampling time depends on supply frequency settings and function.) |
| Measurement time | Response time + sampling rate, approx. 10 ms for measurements (Response time depends on reference values and the measurement object.) |
| Comparator functions | Judgment result: Hi/IN/Lo (resistance and voltage judged independently) Setting: Upper and lower limit, Deviation (%) from reference value Logical ANDed result: PASS/FAIL, calculates the logical AND of resistance and voltage judgment results. Result display, beeper, or external I/O output, Open-collector (35 V, 50 mA DC max.) |
| Analog output | Measured resistance (displayed value, from 0 to 3.1 V DC, -01 suffix models only) |
| Interfaces | External I/O, RS-232C, Printer (RS-232C), GP-IB (-01 suffix models only) |
| Power supply | 100 to 240 VAC, 50/60 Hz, 30 VA max. |
| Dimensions and mass | 215 mm (8.46 in) W × 80 mm (3.15 in) H × 295 mm (11.61 in) D, 2.4 kg (84.7 oz) |
| Accessories | Instruction manual ×1, Power cord ×1 |
Log into your myHioki account to access more technical documents and information where available.
Seminar Videos On Demand
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Seminar Schedule
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Catalogs
| Catalog: BATTERY HiTESTER BT3563, BT3562, 3561 | Download PDF [2MB] |
English |
| Catalog: BATTERY TESTER Series | Download PDF [8MB] |
English |
User Guides
| Electrical Measurements of Lithium-Ion Batteries | Download PDF [4MB] |
English |
| Lead-acid Battery Handbook | Download PDF [1MB] |
English |
Manuals
If you can not download, log into your myHioki account to access more technical documents and information where available.
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BATTERY HiTESTER BT3561A,BT3562,BT3562-01,BT3562A,BT3563,BT3563-01,BT3563A [4MB] |
Instruction Manual |
Simplified Chinese |
Ver.06 |
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BATTERY HiTESTER BT3561A,BT3562,BT3562-01,BT3562A,BT3563,BT3563-01,BT3563A [5MB] |
Instruction Manual |
Korean |
Ver.04 |
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BATTERY HiTESTER BT3561A,BT3562,BT3562-01,BT3562A,BT3563,BT3563-01,BT3563A [7MB] |
Instruction Manual |
English |
Ver.09 |
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BATTERY HiTESTER BT3561A,BT3562,BT3562-01,BT3562A,BT3563,BT3563-01,BT3563A [5MB] |
Instruction Manual |
French |
Ver.04 |
|
BATTERY HiTESTER BT3561A,BT3562,BT3562-01,BT3562A,BT3563,BT3563-01,BT3563A [5MB] |
Instruction Manual |
German |
Ver.04 |
Outline Drawings
If you can not download, log into your myHioki account to access more technical documents and information where available.
|
BATTERY HiTESTER BT3563 [56KB] |
Ver.03 |
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BATTERY HiTESTER BT3563-01 [59KB] |
Ver.03 |
Technical Notes
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Declaration of Conformity
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BATTERY HiTESTER BT3562,BT3562-01,BT3563,BT3563-01,BT3564 [108KB] |
Ver.06 |
Drivers, Firmware
| BATTERY HiTESTER BIN Measurement Software | Freeware | Version 1.02 |
| Sample program for communication with HIOKI products | Freeware | V2.10 |
| LabVIEW driver for BATTERY HiTESTER 3561,BT3562,BT3563,BT3564,BT3561A,BT3562A, BT3563A |
Freeware | Version 1.01 |
| BATTERY HiTESTER Sample Application | Freeware | Version 2.00 |
Others
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Options
Measurement leads A
(for measuring high voltage batteries)
About probe length
A: From junction to probe
B: Probe part
L: Whole length
TIP PIN 9772-90
To replace the tip on the Pin type lead 9772, L2100/L2110, (one piece)
PIN TYPE LEAD L2100
A: 300 mm (11.81 in.), B: 172 mm (6.77 in.), L: 1400 mm (4.59 ft.), for high voltage battery measurements, 1000 V DC max.
PIN TYPE LEAD L2110
A: 750 mm (29.53 in.), B: 215 mm (8.46 in.), L: 1880 mm (6.17 ft.), for high voltage battery measurements, 1000 V DC max.
Measurement leads B (for measuring batteries up to 60 V)
1.8 mm dia. single-axis type for measuring small electrodes
About probe length
A: From junction to probe
B: Probe part
L: Whole length
PIN TYPE LEAD 9770
A: 260 mm (10.24 in.), B: 140 mm (5.51 in.), L: 850 mm (2.79 ft.), 60 V DC
Measurement Leads B (for measuring batteries up to 60 V)
0.2 mm parallel pyramid-type pins for measuring at thru holes and sub-millimeter objects
About probe length
A: From junction to probe
B: Probe part
L: Whole length
PIN TYPE LEAD 9771
A: 260 mm (10.24 in.), B: 138 mm (5.43 in.), L: 850 mm (2.79 ft.), 60 V DC
Measurement Leads C (for measuring batteries up to 60 V)
About probe length
A: From junction to probe
B: Probe part
L: Whole length
LARGE CLIP TYPE LEAD 9467
A: 300 mm (11.81 in.), B: 116 mm (4.57 in.), L: 1360 mm (53.54 in.), tip φ 29 mm (1.14 in.), 50 V DC
CLIP TYPE LEAD L2107
A: 130 mm (5.12 in.), B:84 mm (3.31 in.), L:1.1 m (3.61 ft.), 60 V DC
FOUR TERMINAL LEAD 9453
A: 280 mm (11.02 in.), B: 118 mm (4.65 in.), L: 1360 mm (4.46 ft.), 60 V DC
Zero adjustment board
Can not be used for PIN TYPE LEAD 9770, 9771
0 ADJ BOARD Z5038
For L2100, L2110, L2020, 9465-10, 9772
PC communication
GP-IB CONNECTOR CABLE 9151-02
2 m (6.56 ft) length
RS-232C CABLE 9637
9 pin - 9 pin, cross, 1.8 m (5.91 ft) length
Applications
Gallery
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